Saber 500 Cast Black Grill Review

500 Cast Black Grill

The Saber Cast 500 is an entry level model to the Saber line of gas grills. One could compare it to Weber's Genesis II LX grills in quality and price, although unlike Genesis II, Saber is a searing machine. This 3-burner cooker has some unique features based on patented infrared designs developed by Saber's parent company, Char-Broil. But Sabers are much more sophisticated and much higher quality than anything that bears the Char-Broil name.

The firebox is designed to cradle each burner with individual compartments for complete isolation and optimal zone cooking. Below is an illustration of one burner system. On this model there are three burner systems. There are no heat tents or flavor bars covering the burners. The 304 stainless grate system has a unique, patented design meant to promote uniform radiant heat and move convection heat away from the cooking grate. Convection heat is hot circulating air that can rob food of moisture. Click here to learn more about The Thermodynamics of Cooking. The grate/emitter system has ridges that conform to the bottom of the grates. Rather than cast metal or steel rods, the grates are half-tubes of stainless steel that fit onto these ridges and create a series of hot air tunnels. A row of slots at the peak of each ridge delivers heat from the burners below into this tunnel. The heat then naturally escapes by moving out of the tunnel and dissipates through vents at the cooking area perimeter.


Despite the high heat, the 500 is rated at only 24,000 BTU (remember, BTU is a measure of fuel consumption and is not directly related to heat any more than fuel consumption of a car has to do with speed). Each burner is rated at 8,000 BTU. Saber's fuel efficiency was rewarded by Hearth and Home Magazine with their VESTA 2012 Green Award for creating a grill that reduces gas consumption by 30 to 50%. This unique design provides plenty sear power despite the low heat flux rating displayed in our specs below this review.

Housings are built with solid construction that rivals many more expensive, premium grills. All stainless steel is top quality 304 grade. All cart models have heavy duty 3" locking casters and are built for Propane. Natural Gas conversion kits are available. This model has a double walled porcelain coated steel lid for heat retention and cast aluminum end caps. The two side shelves and double door cart are coated steel and the control panel is stainless steel. Push button ignition is battery powered. It carries a warranty that exceeds many competitors.

Although it can't go from 225°F to 900°F in the blink of an eye like some more expensive BBQ grills, it cranks pretty fast, making it great for the reverse sear method on steaks and burgers. Pat O'Donnell, president of Hearth and Home Patio & BBQ, is a Chicago area Saber dealer. O'Donnell has sold the venerable TEC infrared grills for many years and feels the performance of Saber for searing steaks, chops and fish is nearly as good as TEC. "There is no appreciable difference", he states.

We extensively tested a three burner stainless steel model that is an upgraded version of this unit. We were impressed. It gets real hot, real fast, and can hit 700°F in about ten minutes. Heat is uniform across the entire cooking surface. It does not flare up and produces moist, juicy foods.


There are a few minor issues. We've seldom found accurate bi-metal dial thermometers from any manufacturer and Saber is no exception. The 500 has three on the control panel: one above each burner. We had a couple conversations with Saber about their dial thermometers. They ultimately agreed with us that dial thermometers only provide a vague reference point. They are not accurate and "heat indicators" is a more appropriate name. They do illustrate how quickly these systems heat up. After fifteen minutes with all burners cranked to the max, the dials on our test model were pegged past 800°F and our Thermoworks thermocouple read 710°F. We positioned the probe in the center of the cook surface hovering at grate level between two grates. At that point, regardless of the actual temperature, it was plenty hot for searing. At the end of the day, nothing takes the place of an accurate digital thermometer.

We were able to get a nice whiff of smoke on steaks, fish and chicken by simply dropping wood chips into the grates. But when we set up for 2-zone cooking with a water pan and used wood chips in foil pouches for ribs, shoulder, brisket and whole chickens, it was good, but not deep-smoked: typical of a gasser.

The Saber cook chamber is almost completely sealed off from the gas flame. In fact, you may have trouble seeing the flame when you first fire one up, (one quickly learns to peek through a small opening above each main burner). When grilling small items like shrimp and wings, there are no worries about losing food between the grates. This closed system is instrumental for generating radiant heat and preventing flare ups, but even though I did a burn off after each session, grease accumulation eventually became noticeable inside the hood and around the edges of the grates.

Speaking of grease, the grease tray is our least favorite feature of Saber. When left in the rain uncovered, the tray fills with water. Although, not much grease gets past the grates, some does. Handling a one inch deep two foot wide tray of greasy water can be frustrating. Avoid this nuisance by using a cover, especially when you expect rain.

Assembly was easy. You basically put the cart together then drop the head into it. This is done with twenty-six identical hex bolts, six identical screws, and some washers.

Rob Schwing, who was General Manager of Saber at the time of the 2011 brand roll out, told us how the powers that be at Char-Broil directed him to create a new line of premium grills from the ground up. There's an old saying: "It can be great, it can be inexpensive, or it can be done quickly…. pick two." Char-Broil chose great and inexpensive. Saber had to compete with other premium grills, but sell for less. Schwing was given a blank piece of paper, a pile of money and told to do what it takes to make it happen. He had the buying power and infrastructure of one of the worlds largest grill manufacturers at his disposal.

Schwing's team immediately ordered hundreds of different grills to be delivered to the new Saber warehouse in Char-Broil's Columbus, GA, facility. They wanted to not only analyze the best performance characteristics of each grill, but also how different designs impacted on cost, packaging, shipping and assembly. One interesting idea gleaned from this process was to pre-assemble the grill head, then wrap it with the partially assembled cart. If the box was damaged in shipping, the less expensive cart would protect the valuable grill head. All cost savings were passed along to the consumer, or used for upgrades like the 304 stainless. "From a business perspective, the time was right to introduce a line of premium grills that didn't carry a super-premium price tag", said Schwing. "In recent years we've watched high-end manufacturers degrade their materials to bring margins up. Product quality has gone down but prices haven't."

Saber achieves further cost reduction by using Char-Broil's aggregate buying power although they do not use Char-Broil's Chinese manufacturing facilities. They work with a different Chinese manufacturer that focuses on high-end metal fabrication. Schwing bristles at the perception that everything made in China is cheap. "When I go to an airport, everyone's walking around with iPads and iPhones. The Chinese make some of the best products in the world." We agree. It's not that the Chinese are only capable of making cheap stuff, it's that western companies are placing orders for an awful lot of cheap stuff with Chinese manufacturers. Not so with Saber. During the course of our tests we invited many friends and family members by to join in. None had heard of Saber yet, but the response was always some variation on "Wow! That's a nice grill!" The quality is easy to see and easy to appreciate.

Saber is not available in any big box chains and is sold exclusively through specialty retail stores. For your nearest dealer check Saber's website.

Manufacturer's Suggested Retail Price: 
Primary Function: 
Propane Gas
Natural Gas Capable
Primary Capacity: 
500 square inches
Secondary Capacity: 
175 square inches
Main Burners: 
Made in the USA: 
Heat Flux: 
Heat Flux is the BTU per square inch and is a more useful measure of how much heat a grill delivers than BTU alone.
Review Method:

Looked Closely At It

We have seen this product up close and we have also gathered info from the manufacturer,  owners, and other reliable sources.

Saber Grills

In 2011 Saber Grills, LLC unveiled a line of six full-size gas grills and two drop-in models. These grills are based on infrared designs developed by Saber's parent company, Char-Broil. But they are much more sophisticated and much higher quality.

Saber is offered in two, three and four burner configurations. They get real hot, real fast and can hit 700F in about ten minutes. Heat is uniform across the entire cooking surface. It does not flare up and produces moist, juicy foods. Entry level models have cast aluminum end caps. The all stainless models with seamless welds have an aesthetic appeal similar to many luxury brands, although much less expensive. Despite the high heat, our three burner demo was rated at only 24,000 BTU.  Saber's fuel efficiency was rewarded by Hearth and Home Magazine with their VESTA 2012 Green Award for creating a grill that reduces gas consumption by 30 to 50 percent.

They are currently available through independent hearth and patio stores and BBQ internet sites.

Try the Pitmaster Club for 30-days for free! No Credit Card needed!

We can up your game! The Pitmaster Club is a real barbecue community, a place to learn, make friends, and have fun! Click Here To Learn Why You Want To Be In The Pitmaster Club.

We'll keep you up to date. The best way to keep up with our new articles, new recipes, new product reviews, is to Subscribe To Our Free Email Newsletter, Smoke Signals.

Max Good

As's Vice President of Product Reviews & Keeper of the Flame, Max Good is the man in charge of finding the best products for the Equipment Reviews section. Max loves barbecue so much that he took his barbecue sauce recipes, had them bottled, and now sells them around the country.

Search Our Reviews and Ratings

Click Search to see all our Reviews and Ratings. Use the filters below to refine your search.

*Based on 4" raw burger with 1/2" space on all sides

“The most respected and comprehensive reviewers of grills and smokers in the world”

- Larry Olmsted,
Senior Contributor (Forbes)




Many merchants pay us a small referral fee when you click our links and purchase from them. On Amazon it works on everything from grills to diapers, they never tell us what you bought, and it has zero impact on the price you pay, but has a major impact on our ability to improve this site! And remember, we only recommend products we love. If you like, please save this link and use it every time you go to Amazon



Get Smoke Signals, our free e-letter. No spam. Guaranteed

Enter your email:

If you help us, we’ll pay you back bigtime with an ad free experience and much more!

Millions come to every month for quality tested recipes, tips on technique, science, mythbusting, product reviews, and inspiration. But it is expensive to run a website with more than 4,000 pages and we don’t have a big corporate partner like TV network or a magazine publisher to subsidize us. 

Our most important source of sustenance is people who join our Pitmaster Club, but please don’t think of it as a donation. Members get 21 great benefits. We block all third party ads, we give members free ebooks, magazines, interviews, webinars, more recipes, a monthly sweepstakes with prizes worth up to $2,000, discounts on products, and best of all a community of like-minded cooks free of flame wars. Click below to see all the benefits, take a free 30 day trial membership, and help keep this site alive.

Post comments and questions below


1) Try to post your question to the appropriate page.

2) Tell us everything we need to know to help such as the type of cooker and thermometer.

3) If you are a member of the Pitmaster Club, your comments login is probably different than your membership login.



Click to ask questions and make comments